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Lift truck batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The lift truck nameplate will state the exact truck voltage, the most amp-hour capacity as well as the minimum battery weight. The forklift Operating Manual would even include the right battery information intended for the lift truck.
There are two base kinds of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery otherwise known as VRLA does not need any added water. Sealed batteries instead use a chemical reaction in order to maintain right fluid level through the life of the battery. A flooded battery needs water to be added often so as to guarantee the correct electrolyte level inside the battery.
The majority of lift trucks can accommodate numerous various sizes of battery. Whenever selecting the battery, it must be chosen to be able to fit within the measurements of the battery compartment. The majority of battery providers can offer a battery list of correct sizes that are recommended for your specific forklift.
With electric forklifts, the battery is even utilized as a counterweight. The capacity of the lift truck will be based upon exact least weights of the battery. Follow the information specified on the lift truck nameplate so as to guarantee you are using a battery that meets least weight specified.
Battery chargers need to be exactly matched to the specific battery being charged. It is imperative to be able to ensure the charger has enough amp-hour capacity to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity has to be with 10% of the amp-hour capacity of the battery to be able to guarantee the most effective charging. Prior to starting the charging cycle, be positive the battery is first connected to the charger. Always verify the battery details like for instance the battery weight, voltage and amp-hour capacity with the details provided on the battery nameplate.
Always be sure whenever charging a battery that the correct type of charger is being used. Most newer charging gadgets could be utilized in order to safely charge all kinds of batteries and would be labeled to accept all batteries. Using an older charger, for instance so as to charge just flooded batteries can be dangerous if utilized for sealed batteries and damage to both battery and charger would happen. It is important to initially consult the instruction plate on the charger to make certain it could accept the kind of battery you wish to charge.
For flooded batteries, it is essential to just add the needed requirements of water when the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery when it is being charged.
Information meant for improving the battery's life consist of: maintain the fluid levels for flooded batteries and keep all kinds of batteries clean. One more rule to follow is after charging the battery to full capacity; allow it to rest for roughly an 8 hour period previous to using. Use an "equalizing" charge every 5th charge to keep all of the cells renewed at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity before recharging.
There are lots of gadgets which can be placed on a forklift in order to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator after the battery has been discharged. There are other simple gas gauge meters available as well. Using these monitoring devices would help avoid truck and battery damage from severely discharging the battery through use.
