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Inevitably, forklift components would eventually wear out and require replacing. The choice of purchasing brand new components could become costly so another idea is to buy used components. This can save a lot of cash in the end. It is a great idea to buy used lift truck components which have been remanufactured. These components would ensure that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken parts is a less expensive way overall compared to rebuilding. With rebuilding parts, just the components which are worn out or broken get replaced, which means that other wearable parts may break down soon after acquisition.
Remanufacturing however provides the best guarantee for second-hand parts. Reproduced components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced parts generally perform so much better. Whatever component within the part is new and this offers far longer life to the used part. Depending on the lift truck components which are being redone, the cleaning process and the whole remanufacturing process will vary.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Several engine parts like for example spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A comprehensive examination is done in order to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement parts used on transmission parts meet OEM specifications.
Wearable components
Certain forklift parts like for instance the alternator, the water pump, torque converters, the starter and steer axles can be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can likewise be reproduced with replacing all aged and worn out components. Unlike several forklift components the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are comprehensively examined upon reassembly to guarantee they are in top condition prior to being sold. It is essential when obtaining remanufactured components to make sure they have undergone the proper testing and inspection procedures. On certain larger components like for instance transmissions, steer axles and engines, OEM specification replacement parts should be used.
The forklift dealer can ensure that the components they have remanufactured meet the OEM specifications. This will even guarantee the components meet industry standards. Lots of details go into remanufacturing used parts. This attention to detail provides more serviceability out of reproduced components than the components that were just rebuilt.
