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Inspect a Forklift
HRSDC and OSHA report that over ten thousand workplace injuries connected to fork lifts take place each year. Operator error is the cause of many of these mishaps. Lack of appropriate equipment inspection and maintenance results in numerous others. Maintenance and operation of a forklift is not only the cause of personal injuries, but also of damage to property. Forklifts can damage sprinklers, building structures and overhead pipes, and other equipment when improperly operated. The following day by day inspections should be done in order to reduce the chance of forklift accidents.
Before inspecting different fluid levels turn off the engine. Inspect these fluids: hydraulic oil, fuel, engine oil, coolant and brake fluid. The tires also have to be inspected for indications of wear and tear. Check the tire air pressure. Check the forks' condition. The load backrest should be attached securely. Do a visual check of the top-clip retaining pin and heel. Next carry out an inspection of the mast chains, hydraulic hoses, cables and stops. Make certain that the finger and overhead guards are attached firmly.
The LP fueled forklift has propane tanks which have to be inspected for damage, rust or corrosion. The battery's charge and electrolyte levels need to be tested every so often. Seat belts need to be checked for wear and tear. Check to make certain the owner's manual is kept on-board the forklift in a storage compartment. Check the seat belt to make sure the latches are secure. Test the hood latch to ensure it is working as it should.
Start the forklift and listen to the engine noise to make sure there are no unusual sounds. If there are, investigate immediately. Check the accelerator and the steering controls. The service brake and the parking break should be working properly.
To guarantee proper functioning in both forward and reverse, the drive control and tilt control should be checked. The functioning of the lowering control, the hoist and attachment control requires periodic checking. Test the horn and lights. Afterward check the heater, defroster and wipers to make certain they are functioning smoothly. Check each gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance includes regularly checking the tires. This also includes replacing damaged or worn tires. Various kinds of forklifts are designed to be utilized with specific kinds of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on factors such as duration and frequency of use, the weight of the load and ground surfaces. In order to change a forklift tire you would require the following tools: spare tires, forklift jack and tire press. Replacing your forklift tires periodically is vital to help prolong the life of the machine.
Instructions
1 Methodically inspect the tires for signs of wear and damage. Make sure that the type of tire on the forklift is the right type. If the wear on the tire exceeds 40%, the tire should be replaced.
2 You should buy spare or replacement tires.
3 Position the jack under the tire and lift the forklift to a height which allows you to remove the tire easily.
4 To separate the tire from the rim, use the tire press and remove the old tire. Replace the tire with the new one and secure firmly. Lower the forklift, then move the jack to the next damaged tire and do the same thing.
5 A damaged tire may be fixed on site by a local repair company. If this is your first call, the repair company may provide an estimate fro free. If the tires are very large, you will require a stationary tire press. In that case, you should take out the tire and bring it to a repair shop.